A forklift is one of the most essential pieces of industrial equipment that is there. When used right, it can boost productivity and even work towards bringing down costs. However, the equipment in itself is quite expensive, and you need Forklift batteries to keep them running the way they do. The kind of batteries that you are using will have an impact on efficiency. It also impacts the health of the forklift. It is only imperative that you make an informed decision when you are planning to rent or buy a forklift battery. Purchasing a battery can be an expensive affair. Before you go ahead and make that decision, you must understand the various components of the battery.
Composition of Forklift batteries
As it is an industrial battery, the forklift battery is significant in itself. The battery is contained in a battery case. This case houses multiple individual cells, battery bars and battery cables. We begin with the individual cell. Each cell is self-contained and small. There are individual batteries with a set of lead plates. These plates are filled with sulfuric acid and packed tightly. These individual cells are connected together by the battery bars to create a circuit. The amperage generated by each cell is carried by the battery cables.
Forklift Battery Charger
These are mechanical devices used to help in the safe removal and installation of forklift batteries. Multiple types of chargers are available. The lightest weighs about 800 pounds. This type of charge is movable and can be powered through an equipment piece. Whereas, the heaviest one weighs about 4000 pounds. As it is extremely heavy, it is fixed to one place. The forklift needs to be driven to the charger for charging.
Battery Water Monitor
The electrolyte or the water levels are essential for the proper functioning of the battery. If there is too little water then it can cause permanent damage. When there is too much water, it can cause boilovers. Both of these can cause damage. This can be easily prevented by monitoring the water levels through the battery water monitor. It is essential for the well being of the battery. As a spillover can permanently damage the forklift.
Modern Forklift Industrial Charger
This type of charger has five elements, and all these elements are placed inside the charger. The elements are large capacitors, diodes, transformers and circuit cards. There is also a digital display that shows the battery’s charge cycle, charge status and other vital statistics.
Battery Monitoring Device
The condition of the battery will determine how well it is going to serve you. How will you know how the battery really is? All of this is communicated to you through the battery monitoring device. It will tell you the battery charge intervals, water intervals, temperatures and charge state. The device also shares battery weight, overcharges and temperature conditions. If the battery requires maintenance, it will alert you about the same.